In a nutshell, a concrete densifier is a chemical hardener that is most commonly applied on top of the concrete slab after placement, and if polishing the slab, it is used during the process of refinement. Regardless if the slab is polished or left unpolished, using a densifier is an economical way to add strength, endurance, and longevity to a concrete slab. Concrete densifiers are used as part of the refinement process of concrete polishing but are also widely used on unfinished concrete slabs. This product acts as a pore filler and increases the surface density of the concrete slab. When applied, the densifier deeply penetrates the concrete slab, creates a chemical reaction, and produces a byproduct that fills every pore. This outcome hardens the concrete surface while also reducing pitting. It increases the surface durability significantly compared to concrete surfaces that are not treated with a densifier.
HOW DOES IT WORK?
Throughout and during the process of curing, concrete slabs produce a byproduct called free lime (concrete dusting). This product is calcium carbonate, which when it reacts with the concrete densifier can produce a stronger substance. Because concrete slabs are porous by nature, using a densifier is a great way to make them less porous and stronger overall as a finished floor surface. When the concrete densifier reacts with the free lime, calcium-silicate-hydrate gel forms. This gel is a very dense and hard crystal which forms a continuous layer. The chemical reaction that is produced binds the concrete and densifier together, making the slab stronger and more durable to wear than it was before treatment. Another added benefit of treating your floor with a densifier is that it stops the floor from dusting (a continual natural occurance with concrete over time).
Concastâ„¢ Densicrete
Concast Densicrete is designed for concrete polishing procedures that call for hardening/densifying between successive levels of diamond polishing. This penetrating sodium silicate treatment reacts with concrete to produce insoluble calcium silicate hydrate within the concrete pores. The resulting harder, denser concrete speeds the polishing process and helps the diamonds produce a shinier finish than is possible with untreated concrete.